BIW Resident Engineer

EDAG Engineering UK, part of the global EDAG Group, is a leader in engineering services for the automotive industry. We are experts in vehicle development across the complete spectrum of engineering disciplines. From pre-development, series development, individual components, modules and the development of entire vehicles, we combine expert knowledge with the latest trends in lightweight construction and material technologies.

As a BIW Project Resident Engineer, you will act as the key technical liaison between the supplier and the OEM to ensure smooth integration of Body-in-White (BIW) components. You will be responsible for managing engineering changes, troubleshooting manufacturing issues, and ensuring that BIW parts meet quality, cost, and timing requirements throughout the project lifecycle.

Responsibilities:

• Serve as the on-site representative for BIW engineering at the OEM or supplier location.
• Provide technical support and troubleshooting for BIW components and assemblies in development and production.
• Coordinate between design, manufacturing, and quality teams to resolve issues quickly.
• Monitor and ensure compliance with BIW performance requirements (crash, NVH, durability, weight, cost, and manufacturability).
• Track and manage engineering changes (ECNs, ECRs, PCNs) to maintain project timing and cost control.
• Work closely with suppliers, tooling, and process engineers to ensure feasibility and manufacturability of BIW parts.
• Support prototype builds, testing, and validation activities, ensuring timely resolution of issues.
• Participate in DFMEA, PFMEA, and problem-solving activities.
• Lead BIW part fit, finish, and dimensional validation efforts in production.
• Ensure all deliverables meet automotive standards and regulations (Euro NCAP, FMVSS, VDA, ISO).

• Bachelor’s Degree in Mechanical, Automotive, or Manufacturing Engineering (or equivalent experience).
• 5+ years of experience in BIW engineering within the automotive industry.
• Strong knowledge of BIW manufacturing processes (stamping, welding, adhesive bonding, riveting, etc.).
• Experience working at an OEM or Tier 1 supplier in a resident engineering role.
• Familiarity with CAD software (CATIA V5, Siemens NX) and PLM tools (Teamcenter, Enovia).
• Strong understanding of DFM (Design for Manufacturing) & DFA (Design for Assembly).
• Ability to troubleshoot BIW fit, finish, dimensional, and structural performance issues.
• Strong communication and interpersonal skills to interact with cross-functional teams.
• Ability to travel and work on-site at the OEM/supplier location.
• Experience with Electric Vehicle (EV) BIW structures desired.
• Knowledge of composite and aluminium BIW technologies desired.
• Familiarity with APQP, PPAP, and quality processes desired.
• Six Sigma or Lean Manufacturing experience desired.

• Health cash plan, following successful probation

• Pension plans
• Hybrid working
• 25 days annual leave + 8 bank holidays
• Generous absence cover